EMC requirements
Electromagnetic compatibility (EMC) requirements aim to ensure that electrical and electronic devices function safely and reliably in their environment without causing electromagnetic interference to other systems or being disturbed themselves. The most important key points of the EMC requirements can be summarized as follows:
- Immunity (interference resistance): Devices must operate reliably in various electromagnetic environments, even when exposed to electromagnetic interference. This includes protection against high-frequency fields, pulses (bursts, surges), electric fields, magnetic fields, and electrostatic discharges (ESD).
- Emission limitation: Devices should emit as little electromagnetic radiation as possible so as not to interfere with other equipment and systems. This applies to radio and high-frequency emissions as well as interference from conducted signals.
- Standards and limits: Compliance with specified limits for interference radiation and immunity is regulated in numerous standards (such as the IEC 61000 series, EN standards, FCC regulations). These limits vary depending on the area of application, device type, and environment.
- Certification: Devices must be tested and certified, e.g., CE certification to demonstrate compliance with EMC requirements. Only tested products may be sold.
- Protective measures: Protective measures such as filters, shielding, grounding concepts, and line-limiting components are used to meet the requirements.
Overall, these requirements serve to ensure a functioning and safe electromagnetic environment, minimize technical interference, and maximize the reliability of electrical systems.
The following section outlines the basics of electromagnetic interference and the standards that describe it.
ESD

Electrostatic discharge (ESD) is an important aspect of electromagnetic compatibility (EMC). It occurs when two objects with different electrical charges undergo an uncontrolled equalization of electrical charge. These discharges can occur during manufacturing alone, for example when people walking through factory halls become electrostatically charged and release a minimal discharge to electronic components when they come into contact with them. These discharges alone can be enough to cause damage or malfunctions in microscopic structures.
Appropriate protective measures are necessary to prevent damage and malfunctions. ESD susceptibility testing is carried out in accordance with standards such as IEC 61000-4-2 or ISO 10605, which is widely used in the automotive sector and specifies the conditions and test procedures for immunity to electrostatic discharge. Compliance with these standards can significantly increase the reliability and longevity of electronic devices.
Burst / EFT
Bursts, also known as EFT (Electrical Fast Transients), are voltage spikes that are usually not as serious in their effects as surge pulses. They are high-frequency pulse packets with low energy and high amplitude.
These transients can cause interference and potential malfunctions in electronic systems if they are not adequately attenuated.
Burst signals are often generated by targeted test procedures to evaluate the electromagnetic resistance of devices. Standardized pulses are generated to mimic these electromagnetic disturbances. Such test procedures are regulated in standards such as IEC 61000-4-4, which specify requirements for the resilience of devices against burst pulses.
Surge

Surge – also known as impulse voltage—describes sudden, brief but significant high-energy voltage increases in the electrical grid. These surges are usually caused by lightning strikes, switching operations in the power grid, or electrical disturbances that are fed into the system in an uncontrolled manner. Surge damage can then occur, particularly in sensitive electronic devices, and can even lead to total failure of the devices.
Lightning discharges are the most common cause of surge events. When lightning strikes near a power line, the voltage rises briefly to several thousand volts. These sudden surges spread along the line and can destroy electrical devices if they are not adequately protected.
Overvoltages are also caused by switching operations in the power grid, such as when large consumers are switched on or off or during switching operations at transmission stations. Such events are usually less extreme, but occur more frequently and can have a cumulative effect on the devices.
In addition to protecting the hardware, compliance with EMC directives and standards is also important. These standards, such as IEC 61000-4-5, specify test methods and limit values for surge events to ensure electromagnetic compatibility. They test how well an electrical system or device is protected against sudden voltage surges and whether a stable and defined operating state is maintained.
In the future, the importance of surge protection in EMC will continue to grow, especially with the expansion of renewable energies, smart grids, and the increasing networking of devices. This requires a combination of robust technical solutions and intelligent control to detect overvoltage peaks at an early stage and prevent damage to devices.
Immunity

Conducted immunity is an important aspect of electromagnetic compatibility (EMC), which tests a system's ability to withstand electromagnetic interference coupled through cables without malfunctioning. In this context, the standards IEC 61000-4-6, IEC 61000-4-16 and IEC 61000-4-19 play a central role in the standardized evaluation and assurance of immunity.
IEC 61000-4-6 describes the environmental conditions and test methods for measuring strong fields coupled into wired devices. The aim is to evaluate resistance to high-frequency signals induced by electromagnetic fields in cable systems. Simulation and field tests are carried out in which interference in various frequency ranges is coupled into the cables in order to check the behavior of the devices under electromagnetic influences.
IEC 61000-4-16 covers the requirements for electromagnetic shielding and filtering of power and signal lines in the case of continuous disturbances. It specifies how tests are to be carried out to measure immunity to conducted, asymmetrical disturbances in the frequency range from 0 Hz to 150 kHz. The aim is to develop devices in such a way that interference from external electromagnetic fields, for example in industrial environments, does not affect their function. Measures such as filters, shielding, and grounding concepts are evaluated in this context.
Finally, IEC 61000-4-19 specifies the test procedures for conducted immunity at AC mains connections against conducted symmetrical disturbances and disturbances from signal transmission in the frequency range from 2 kHz to 150 kHz. These tests simulate real-world loads and test whether systems and devices can withstand these impulses without permanent damage or functional impairment.
In practice, these standards form the basis for the design, testing, and certification of electronic systems with regard to their resistance to conducted electromagnetic interference. Protective measures such as filter circuits, grounding concepts, or soft switching tactics are essential in this context. Compliance with these standards plays a decisive role in minimizing interference and ensuring operational safety in electromagnetically stressed environments.
Magnetic field
Magnetic field tests simulate electromagnetic fields in the frequency range from a few hertz to several megahertz, which can be generated by natural sources such as geomagnetic storms, but also by technical sources such as transformers, electric motors, or mobile phone antennas. The tests are usually carried out in standardized test chambers that provide a controlled environment so that the measured values obtained are reproducible.
In a typical test, the device is placed at a specified distance from an emission source while a defined magnetic field is generated. Different field strengths and frequencies are used to demonstrate the device's resistance to various types of interference. During the tests, the device's functionality is monitored, in particular to check for malfunctions, data loss, or even damage.
The results of these magnetic field tests are crucial for demonstrating the electromagnetic compatibility of a product and ensuring compliance with legal requirements or standards such as IEC 61000-4-39 or IEC 60601-1-2 in the medical field, IEC 61000-4-8 and military standards such as MIL-STD-461 RS 101, CS 101 and MIL-STD-461 RE 101, CE 101. Measures such as shielding, filters, or special designs help to increase immunity to magnetic fields. These tests ensure reliable operation even in interference-prone electromagnetic environments.

EMC protection measures
Various protective measures are necessary to ensure electromagnetic compatibility. Here are the most important ones in detail:
- Shielding:
Conductive materials such as metal housings or special shielding foils are used to block or reduce electromagnetic fields. This shielding prevents external interference from entering the device or interference from being emitted from the device. Good shielding is essential, especially for sensitive medical devices. - Filtering:
Electronic filters, such as ferrite cores, capacitors, or special EMC filters, are attached to the power and signal lines. They filter out high-frequency interference caused by electromagnetic fields, thus ensuring a stable power supply and signal transmission. - Decoupling and separation:
Sensitive devices should be physically and electrically separated from sources of interference. This can be achieved by arranging the devices in the room, using partition walls, or using special decoupling circuits. The aim is to reduce interference to a minimum. - Grounding (protective grounding):
Proper grounding is crucial for dissipating electromagnetic interference. It ensures that unwanted electrical currents are safely dissipated into the ground, which increases safety and reduces interference. - Design optimization of devices:
When developing technical devices, care should be taken to ensure that the design complies with EMC requirements. This includes the use of circuits that minimize interference and the placement of components to avoid interference signals. The use of symmetrical cables and short cable routes also contributes to this. - Compliance with norms and standards:
There are international and national EMC guidelines (e.g., IEC standards) that ensure that devices meet certain EMC requirements. Compliance with these standards is mandatory to ensure safety and compatibility. - Environmental measures:
Measures can be taken in the vicinity of the devices, such as avoiding unnecessary sources of electromagnetic interference, using shielded cables, or setting up EMC-friendly rooms.
Together, these protective measures ensure that devices function reliably, do not cause interference, and that the safety of electrical devices and systems is guaranteed.